Senior Process Improvement Specialist

2 days ago

Sydney, New South Wales, Australia beBeeManufacturing Full time $90,000 - $130,000
Production Engineer

We are seeking a skilled Production Engineer to join our team. This is a hands-on role that involves working directly on the production floor to solve problems, drive continuous improvement, and enable our technicians to build world-class technology.

The successful candidate will be responsible for implementing and continuously improving manufacturing processes across our operations. They will work closely with our Production Manager to refine and optimise production processes, work instructions, and assembly methods to improve efficiency and quality.

  • Refine and optimise production processes, work instructions, and assembly methods to improve efficiency and quality.
  • Oversee production line layout, identifying and addressing bottlenecks to maximise workflow and throughput.
  • Maintain and refine existing jigs, rigs, tools, and testing equipment, and collaborate with NPI on the development of new tooling as required.
  • Support pilot builds and manufacturing documentation, training production staff ahead of full-scale release.
  • Provide rapid engineering support to production technicians, troubleshooting and resolving technical issues.
  • Lead root cause analysis and implement corrective / preventive actions (CAPA) to address recurring issues.
  • Drive Lean Manufacturing, 5S, and other continuous improvement initiatives within the production area.
  • Train and mentor production staff in new tools, processes, and assembly techniques.
  • Support the implementation of ECNs, ensuring updates to drawings, BOMs, work instructions, and assembly processes are accurately reflected on the shop floor.

Key qualifications include:

  • Bachelor's degree in Mechanical, Mechatronics, Electronics, or Manufacturing Engineering (or equivalent).
  • Proven experience in a manufacturing or production engineering role, preferably in electromechanical products, complex products assembly or defence / aerospace manufacturing.
  • Proven experience in utilising Lean manufacturing principles and Continuous Improvements.
  • Strong understanding of assembly processes and production testing equipment.
  • Proficiency with CAD software and 3D printing (e.g., SolidWorks) for jig and fixture design.
  • Excellent problem-solving skills and the ability to work under pressure and autonomously in a fast-paced environment.
  • Experience working with RF / low power electrical products is highly desirable.
  • Ability to troubleshoot RF and electronic assemblies in embedded systems is highly desirable.
  • Understanding of Lean, 5S, and process optimisation principles. PFMEA and Lean Six Sigma belt is highly desirable.

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