Automation System Designer

1 week ago

Perth, Western Australia beBeeAutomation Full time $90,000 - $120,000
Job Overview

The Controls & Automation Engineer is responsible for designing, developing, and implementing robust automation systems that support manufacturing operations.

This role ensures production processes run efficiently, safely, and at the highest quality, while driving continuous improvement through system upgrades, optimization, and integration of Industry 4.0 technologies.

The engineer will serve as a project lead and collaborate with engineers, project managers, vendors, and customers to deliver effective automation solutions.

  • Key Responsibilities:
  • 1. Design and Develop: Automation systems, including PLCs, HMIs, robotics, motion control, and SCADA systems.
  • 2. Electrical Engineering: Develop electrical control schematics, wiring diagrams, panel layouts, and Bills of Material in compliance with industry standards.
  • 3. Project Management: Lead or support automation projects from concept through installation, commissioning, and validation.
  • 4. Collaboration: Ensure seamless system integration and high levels of collaboration across production, maintenance, quality, IT, and customer teams.
  • 5. Troubleshooting: Equipment malfunctions to minimize downtime and ensure manufacturing efficiency.
  • 6. Continuous Improvement: Drive process improvements through automation enhancements, process optimization, lean practices, and data integration.
  • 7. Compliance: Ensure adherence to safety standards, regulatory requirements, quality systems, and company policies.
  • 8. Documentation: Maintain complete documentation for control systems, including CAD drawings, programs, and technical manuals.
  • 9. Training: Train maintenance, operations, and customer personnel on automated equipment and systems.
  • 10. Stay Current: Emerging technologies in industrial automation and recommend upgrades where appropriate.
Requirements

Education: Bachelor's degree in Electrical Engineering (required).

Experience: Minimum 5 years of experience in industrial automation, manufacturing controls, or related field (10+ years recommended).

Technical Skills

PLC Programming: Strong knowledge of Allen-Bradley/Rockwell, Siemens, or similar platforms.

HMI/SCADA Systems: Experience with industrial networks (Ethernet/IP, Profibus, Modbus, IO-Link, etc.).

Electrical Design Software: Proficiency in AutoCAD Electrical, SolidWorks Electrical, or equivalent.

Robotics and Sensors: Hands-on experience with vision systems, drives, motion control, and pneumatic systems.

Industry 4.0 Principles: Familiarity with SQL-based plant floor data gathering systems and Smart Manufacturing principles.

IT/OT Networking: Experience with high-level languages (Visual Basic, C#, etc.).

Core Competencies

Problem-Solving and Analytical Skills: Ability to apply lean/continuous improvement principles.

Project Management: Ability to manage multiple projects simultaneously, serving as both a project lead and supporting engineer.

Communication Skills: Excellent written and verbal communication skills, with the ability to present to managers, customers, and vendors.

Collaboration and Teamwork: Ability to work independently and in cross-functional teams.

Report Writing: Ability to write reports, business correspondence, and procedure manuals.

Critical Thinking: Proven track record of improving system reliability, efficiency, and integration through automation.

Work Environment Requirements

Work Environment: Ability to work in a manufacturing plant environment, including standing, walking, and occasional lifting.

Travel: Occasional travel to vendors, customer sites, or other facilities may be required.

Safety Protocols: Must follow all safety protocols and wear appropriate PPE when on the plant floor.

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