Manufacturing Process Developer

2 weeks ago

Williamstown, South Australia beBeeReliabilityEngineer Full time $100,000 - $150,000
Job Description

You will be part of a dynamic team developing manufacturing procedures, maximizing quality through efficient production. Your role involves employing reliability methods to stretch your expertise in fabrication techniques, work instructions, tooling design, inspection procedures, data gathering and visualization, and collaboration across disciplines.

Key Responsibilities:
  • Develop processes for manufacturing, integration, assembly, welding, NDT, cleanliness, and checkouts from the ground up, ensuring consistency across different work centers.
  • Design and implement tooling for work access, mechanical/avionics/propulsion testing, build fixturing, lifting & rigging, and fluids.
  • Define and document inspection requirements and procedures.
  • Create training programs for production and inspection processes.
  • Author planning, test plans, and training to execute processes and collect data, ensuring efficient and stable quality at increasing production volumes.
  • Collaborate with quality, production, and design groups to contain non-conforming hardware, ensure systemic issues are corrected, and manage risk for the fleet.
  • Work closely with design teams to improve DFM and requirement fulfillment, driving aggressive modification where necessary.
  • Conduct build quality reviews to identify repeat and high-impact issues, driving corrective action within and outside of your work center.
Required Qualifications:
  • Bachelor's degree in engineering (mechanical, aerospace, materials, manufacturing, chemical, electrical, or engineering physics).
  • 1+ years in a manufacturing, quality, and/or design engineering role, including student project team or internship experience.
Preferred Skills:
  • Experience with the build, assembly, or integration of aerospace components, structures, avionics, valves, fluid system components, actuators, thermal protection systems.
  • Strong interpersonal skills and ability to collaborate with partners/customers from diverse engineering disciplines.
  • Mechanical tooling or component design and design for manufacturability.
  • Proficiency with 3D CAD Software such as NX, SolidWorks, or CATIA.
  • Knowledge of metallic manufacturing techniques, processes, and equipment related to machining, bending, forming, casting, additive manufacturing, fastening, drilling, and/or bonding.
  • Knowledge of mig, tig, laser, stud, spot, or robot welding techniques, as well as visual, penetrant, x-ray, EMAT, or other NDT processes.
  • Collegiate or hobby design project experience (Formula SAE, rocketry, etc).
  • Proficiency with SQL and Power BI or other database/query/data visualization suite.
  • Able to thrive in a hands-on environment and step out of the office onto the shop floor.
Additional Requirements:
  • Ability to work extended hours, weekends, and offsite as needed.

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