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Senior Quality Assurance Engineer

We are seeking a seasoned Senior Quality Assurance Engineer to join our team in Sydney, Australia. As a key member of our quality organization, you will work collaboratively with cross-functional teams to define, develop, and execute processes that deliver high-quality and reliable products.

This role focuses on our Dive-XL product with opportunities for growth and professional development. The ideal candidate has experience in manufacturing, product development, and quality management, with a strong understanding of mechanical and electrical manufacturing processes.

The Senior Quality Assurance Engineer will support the Manufacturing/Production/Engineering/Supply Chain teams to ensure quality objectives are met and mitigate risks affecting production deliverables. You will investigate/troubleshoot product and production issues, raise non-conformance tickets for triage, support product traceability, take corrective action, and define/implement standards/specifications/processes across the QMS.

Key Responsibilities:
  • Work in a modern manufacturing environment supporting incoming inspection, in-process inspection, and end-of-line inspection.
  • Lead material review board processes to ensure timely resolution of non-conformances.
  • Lead supplier quality assurance activities, including supplier development, qualification (PPAP/FAI), ongoing verification.
  • Propose, develop, and implement quality assurance policies and procedures to support AS9100/ISO9001 certification.
  • Support ongoing development of manufacturing work instructions.
  • Review and propose continuous improvement projects for productivity gains, quality improvements, and benefits to our quality policy.
  • Support the calibration process of test equipment, jigs, and fixtures.
  • Support internal and external audits on processes and procedures.
Requirements:
  • Bachelor's degree in Engineering or a similar technical field.
  • Experience in Engineering, Manufacturing, or Quality in aerospace/defense/maritime or similar hardware.
  • Working knowledge of design review and quality management of PCBA, harnessing, avionics, systems integration, composites, propulsion systems, and welding.
  • Experience driving product quality and performance requirements to test and measurement system development and optimization.
  • Working knowledge of product development methodologies such as Failure Modes and Effects Analysis (FMEA), Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP) elements such as Measurement Systems Analysis (MSA), and Geometric Dimensioning and Tolerancing (GD&T).
  • Working knowledge of mechanical and/or electrical manufacturing processes.
  • A strong ownership mindset with demonstrated capability to drive projects from start to completion.
  • Analytical skills and experiences for data mining, data quality, metrics generation, issue management systems, and statistical analysis tools (MatLab, JMP, MiniTab, etc).
  • Ability to obtain and maintain an NV2 Security Clearance.
Preferred Qualifications:
  • 5-7 years of experience with developing quality systems for low-volume, high-complexity manufacturing environments and suppliers.
  • Working knowledge of AS 9100/ISO 9001-based Quality Management System requirements.
  • Experience with IPC standards.
  • Experience with government contracts and mil-standard requirements.
  • Experience with Teamcenter, SolidWorks, and Jira.
What We Offer:

We offer a comprehensive benefits package, including platinum healthcare benefits, basic life/AD&D and long-term disability insurance, extremely generous company holiday calendar, 16 weeks of paid Caregiver & Wellness Leave, family planning & parenting support, mental health resources, a professional development stipend, daily meals and provisions, company-funded commuter benefits, relocation assistance, and a 401(k) retirement savings plan.