Optimisation Design Specialist
2 weeks ago
A cutting-edge role is available for a skilled Mechanical Design Engineer to lead the design and integration of weight-optimised, aerodynamically efficient payloads for an optical wireless power receiver. The successful candidate will work on developing novel aerodynamic and thermal systems that meet demanding performance requirements in highly constrained environments.
This challenging role combines deep technical design with hands-on build, testing, and validation. You will work across disciplines to turn first-principles insights into practical solutions that keep drones flying further, faster, and cooler.
Key Responsibilities
- Design, manufacture, assembly, and validate custom aerodynamic and thermal components to integrate within a fixed wing UAV platform.
- Perform computational fluid dynamics (CFD) simulations and physical tests to evaluate aerodynamic performance of payload integration, inform and iterate on thermal design and payload integration.
- Develop efficient methods to feed flight test data back into aerodynamic simulation models of various fidelity.
- Collaborate with cross-functional engineers to contribute to an integrated fixed-wing design meeting challenging aerodynamic and thermal requirements.
- Contribute to the design of novel thermal systems to optimize heat transfer, packaging, and weight of an integrated thermal solution.
- Hands-on building/modification of fixed-wing UAVs, integrating custom aerodynamic and thermal components into airframe to support R&D.
- Perform mixed thermal/fluid simulations to validate thermal design performance in representative airflow conditions.
- Engage with suppliers/manufacturers to rapidly bring-up R&D components.
- Design and manufacture test-rigs to validate aerodynamic and thermal performance of designed components and off-the-shelf components.
- Document and communicate technical information clearly to support company-wide understanding.
- Act as subject matter expert and work with cross-functional teams to inform a holistic design approach.
- Draw from engineering principles to provide solutions that push engineering boundaries.
- Balance competing requirements in a large cross-functional project with many moving parts.
Requirements
- Fundamental knowledge in aerodynamics principles and core design considerations for fixed-wing aircraft.
- Strong proficiency with CFD tools (e.g., ANSYS Fluent, OpenFOAM).
- Experience using lower-order aerodynamic tools alongside CFD analysis and optimization.
- Experience in high-speed flow regimes or external aerodynamics.
- Experience with weight-sensitive design and mass optimization techniques.
- Strong mechanical engineering skills (GD&T, DFM, DFA) and CAD experience with surface modelling (SolidWorks, OnShape).
- Strong understanding of thermal management, heat exchangers, cooling systems, and high-power component thermal design.
- Strong analytical and practical hands-on fabrication skills.
- Proficiency in programming for data analysis/engineering calculations (Python, MATLAB).
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