Industrial Automation Specialist

Job Title: Industrial Automation Specialist

About the Role:

We are seeking a highly skilled and experienced Industrial Automation Specialist to join our team. As an integral part of our organization, you will be responsible for designing, programming, and implementing robust automation and control systems that support manufacturing operations.

• System Design and Development: Design, program, and support automation and control systems, including PLCs, HMIs, robotics, motion control, and SCADA systems.
• Technical Expertise: Develop and review electrical control schematics, wiring diagrams, panel layouts, and Bills of Material in compliance with standards.
• Project Leadership: Lead or support automation projects from concept through installation, commissioning, and validation.
• Collaboration and Communication: Collaborate cross-functionally (production, maintenance, quality, IT, and customer teams) to ensure seamless system integration and high levels of collaboration.
• Troubleshooting and Problem-Solving: Diagnose, troubleshoot, and resolve equipment malfunctions to minimize downtime and ensure manufacturing efficiency.
• Continuous Improvement: Drive continuous improvement through automation enhancements, process optimization, lean practices, and data integration.
• Compliance and Safety: Ensure compliance with safety standards, regulatory requirements, quality systems, and company policies.
• Documentation and Training: Maintain complete documentation for control systems, including CAD drawings, programs, and technical manuals. Train maintenance, operations, and customer personnel on automated equipment and systems.

Requirements:

• Education and Experience: Bachelor's degree in Electrical Engineering (required). Minimum 5 years of experience in industrial automation, manufacturing controls, or related field (10+ years).

Key Skills and Qualifications:

• Programming Languages: Strong knowledge of PLC programming (Allen-Bradley/Rockwell, Siemens, or similar).
• HMI/SCADA Systems: Experience with HMI/SCADA systems and industrial networks (Ethernet/IP, Profibus, Modbus, IO-Link, etc.).
• Electrical Design Software: Proficiency in electrical design software (AutoCAD Electrical, SolidWorks Electrical, or equivalent).
• Robotics and Sensors: Hands-on experience with robotics, vision systems, sensors, drives, motion control, and pneumatic systems.
• Data Gathering Systems: Familiarity with SQL-based plant floor data gathering systems, MES, and Industry 4.0/Smart Manufacturing principles.
• Plant-Wide SCADA Systems: Experience with plant-wide SCADA systems (Ignition, FactoryTalk, etc.).
• IT/OT Networking: Experience with IT/OT networking and high-level (Visual Basic, C#, or similar).

Core Competencies:

• Problem-Solving and Analytical Skills: Strong problem-solving and analytical skills with ability to apply lean/continuous improvement principles.
• Project Management: Ability to manage multiple projects simultaneously, serving as both a project lead and supporting engineer.
• Communication and Collaboration: Excellent written and verbal communication skills, with the ability to present to managers, customers, and vendors.
• Independence and Teamwork: Ability to work independently and in cross-functional teams.
• Critical Thinking: Ability to think critically.
• Improvement Orientation: Proven track record of improving system reliability, efficiency, and integration through automation.
• Physical and Work Environment Requirements:
• Ability to work in a manufacturing plant environment, including standing, walking, and occasional lifting.
• Occasional travel to vendors, customer sites, or other facilities may be required.
• Must follow all safety protocols and wear appropriate PPE when on the plant floor.